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The closed cycle heat spray drier

Device name:	Closed cycle high temperature spray dryer
Equipment type:	qfn g1 - bl
Equipment specifications:	0.8Kg/h (support customized)
Test machine:	Support test making experiment
Scope of application:	Non-oxidized ceramics, superhard alloys, high-efficiency battery materials, seasonings, health foods, medicines, vitamins, organic drugs, synthetic resins, waxes and so on.
Application scenario:	Scientific research, chemical industry, food, pesticide, medicine, biological industry, etc.
Is it guaranteed?	National three year warranty
Telephone:	17317246351

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Detail

1 equipment introduction

The device is specially aimed at organic solvents, and the inert gas medium formed by circulating nitrogen is used to replace the usual air medium for spray drying. In addition to recycling products, organic solvents can be recovered. In view of the characteristics of low flash point or micro toxicity of organic solvents, it is flammable and explosive. The closed cycle spray system is specially designed.

1.1 explosion-proof system:

The first layer of nitrogen explosion-proof: according to the nature of nitrogen inert gas, the whole pipeline uses nitrogen circulation, the oxygen content below 3% can run normally.

Second layers of industrial explosion-proof, pressure is higher than 3000pa, safety valve opens, pressure relief, detailed industrial control process, please consult factory Technology Engineer.

The third layer explosion-proof flameproof. When the pressure in the drying tower system does not rise normally, the explosion-proof piece on the top of the tower opens and detonating automatically.

Fourth layers of explosion-proof machine, with ventilation system (optional), suitable for harmful gases.

1.2 product features:

It can prevent oxidation, avoid danger and improve quality.

Easy to achieve aseptic dust free.

It can be used to recover the solvent in the liquid.

Improve the preservation of aromatic components.

It is capable of drying or cooling granulation of flammable liquid.

It can dry very high heat sensitive material.

It can achieve low public hazards and no public hazards.

It can save the deodorizer.

It can be dried at low temperature below 100 degrees C.

1.3 applicable products:

Non oxidizing ceramics, superhard alloys and high efficiency battery materials.

Seasoning, healthy food.

Medical products, vitamins, organic drugs.

Synthetic resin wax

2 overall structure (based on the final design of Joe maple)

The equipment mainly consists of feeding system, heating system, atomization system, spray drying system, inert gas circulation system, product recovery system and condensing system.

2.1 feed system

It includes: batching tank, solvent tank, feeding peristaltic pump, feed pipeline, atomizer. First, put the good slurry into the mixing tank. After stirring even in the drive of the creeping pump, the slurry reaches the atomizer through the pipe valve. The atomizer needs to be equipped with Shanghai Joe Maple special explosion-proof atomizer nozzle and the nozzle life warranty is used. A year。

Two.2 heating system

The heating system consists of a nitrogen electric heating system. The closed heating element heat the dry medium (nitrogen) directly in the pipe and pass a set of pressure control control device to control the temperature accuracy within 2.

2.ThreeDry pagoda

The drying tower contains the tower, the explosion proof lamp, the gas distributor, the temperature control equipment, the pressure relief device, the inlet pipe, the air outlet pipe, the oxygen content measuring sensor and so on. The filter device should be set up inside the inlet pipe. The slurry after hot air is heated and the slurry is evaporating and drying to the powder. The closed loop pipe is removed from the discharge port at the bottom and the gas is exhausted from the exhaust pipe.

2.4 product recovery system

The gas from the bottom of the drying tower contains powder and organic solvent steam, and the filter device is used to recover the gas. The powder is separated from the organic solvent gas, the powder is recycled, and the organic gas is recycled into the condenser to be recycled and reused.

2.5 gas circulation system

The gas cycle is completed by a set of circulating fan, the drying medium self circulating fan output, flow through the condensing device, electric heater, drying tower, cyclone separator or bag filter, temperature resistant and efficient filter, and return to recycle fan to repeat use, that is to form a gas circulation system.

2.6 condensing system

The condensing system is composed of a refrigeration unit, a condenser, a refrigerant circulating pump, a filter, a heat exchanger and a connecting pipeline. The "wet" gas (including vaporized organic solvent steam) discharged from the dust collector enters the condenser, and the gas is cooled by the condenser to return to the gas circulation system, and the organic solvent steam is automatically discharged into the solvent tank through the liquid level controller at the bottom of the condenser after condensing recovery.

2.7 atomization system

The system adopts hard contact with mechanical structure, without any gasket and no leakage. Unlike ordinary electric centrifugal sprinklers, the overheated corrosion steam has long contact with the electric wire of the electric nozzle and corrodes the wires, resulting in the softening and softening of the plastic cortices on the surface of the wire, thus forming a short circuit.

3. the advantages of the equipment:

3.1 adopt the QFN-BLG-ES-VER2018-1A atomization system of Qiao Feng. The system adopts hard contact with mechanical structure, without any gasket and no leakage. Different from the ordinary electric centrifugal nozzle, corrosion of superheated steam under pressure under the condition of long-term exposure to electric wires and wire head, corrosion, corrosion of the wire surface cortex cause plastic softening and shedding, thereby forming a short circuit.
3.2 the ultrafine powder can be achieved in the range of 1-8 microns, which is suitable for the preparation of battery materials.

4. list of easy parts and spare parts

Serial number	Name	Number	Remarks
One	rupture disc	One	/
Two	Explosion-proof nebulizer	One	Mark one, for 2 months without cash.
Three	Silica gel gasket	Twenty	/
Four	Hoop	10 sets	/
Five	Filter element	The 2	2
Six	Material collecting bottle	The 2	/
Seven	Peristaltic pump tube	One	Anticorrosive

5.Equipment configuration and main parameters

Serial number	parts	brand	Model	Number	Remarks
One	Touch screen	/	/	One	See device parameters
Two	Fan	Customized	Customized	One	/
Three	condenser	Joe Maple custom	/	One	/
Four	Heat exchanger	Joe Maple custom	/	One	/
Five	On-line oxygen detection system	Customized	Customized	One	/
Six	cyclone separator	Qiao Feng, Shanghai	Matching	One	/
Seven	Filter	Qiao Feng, Shanghai	Matching	One	Material, fremus
Eight	heater	Qiao Feng, Shanghai	Matching	One	/
Nine	sensor	Famous Shanghai	wzp - 241	Three	/
Ten	Vent valve	ZHENGLI	/	One	/
Eleven	Safety valve	E/P	surface 1000rdi131	One	/
Twelve	Pressure relief valve	ZHENGLI	AT100 D A F07/10-22	One	/
Thirteen	Pressure gauge	Kunlun coast	jyb - kg - pagzg	Two	/
Fifteen	Differential pressure meter	Kunlun coast	jyb - 3151	One	/
Sixteen	Glass rotor flowmeter	Changzhou double ring	dk800 - 6 dk800 - 6f	One	Customized
Seventeen	Sealed butterfly valve	Qiao Feng, Shanghai	Tailor made	One	/
Eighteen	Gas-liquid separator	Qiao Feng, Shanghai	qfn - pt - 0.5	One	/
Nineteen	Cooling unit	Joe Maple custom	Customized	One	/
Twenty	Explosion proof atomization system	Qiao Feng, Shanghai	/	One	See device parameters
Twenty-one	PLC, module quantity, frequency converter	/	/	/	See device parameters
Twenty-five	Taida thermostat	Taida	dtc1000r	One	/
Twenty-six			DTC2000C	Two	/
Twenty-seven			dtc2000r	One	/
Twenty-eight	Touch screen and PLC communication line	Taida	/	One	See device parameters
Twenty-nine	Switching Mode Power Supply	The Ming and Wei	/	One	See device parameters
Thirty	Frequency converter	/	/	One	See device parameters
Thirty-one	Miniature circuit breaker	/		Some	See device parameters
Thirty-nine	Contactor	/	/	Four	See device parameters
Forty	Thermal relay	/	/	Four	See device parameters
Forty-one	Small relay	chint	JZX-22F (D) /2Z	Twenty-nine	With a light, 220VAC
Forty-two	Small relay	chint	JZX-22F (D) /4Z	One	With a light, 220VAC
Forty-three	Small relay base	chint	czy08a - e	Twenty-nine	/
Forty-four	Small relay base	chint	czy14a - e	One	/
Forty-five	Solid state relay	/	/	One	See device parameters
Forty-six	Solid state relay radiator	Meg	Three-phase	One	尺寸80×80×115mm
Forty-seven	Axial fan	/	Eight thousand and twenty-five	One	220vac
Forty-eight	Huatong isolating transformer	Huatong	BK-200 (copper coil)	One	Input-output 220:220VAC
Forty-nine	CHINT voltmeter	chint	6l2	One	450v
Fifty	CHINT ammeter	chint	6l2	Three	50 / 5
Fifty-one	CHINT current transformer	chint	bh-0.66 / 30i	Three	50 / 5
Fifty-two	Explosion-proof thermal resistance	/	wzp - 241	Four	Nan Dai, PT100
Fifty-three	CHINT rush button	chint	np - bs542	One	/
Fifty-four	CHINT indicator light	chint	nd16 - 22ds / 4	One	Red, 220VAC
Fifty-five	CHINT flashing buzzer	chint	nd16 - 22fs	One	220vac
Fifty-six	CHINT modularized three sockets	chint	ac30 - 108	One	/
Fifty-seven	Double connection terminal	/	SUK-16N	One	/
Fifty-eight			SUK-16PE	One	/
Fifty-nine			SUK-6N	Twelve	/
Sixty			SUK-6PE	Four	/
Sixty-one			SUK-5N	Eighteen	/
Sixty-two			SUK-5PE	Six	/
Sixty-three			SUK-2.5B	Eighty	/
Sixty-four			SUK-2.5PE	Four	/
Sixty-five	Terminal fixer	/		Thirty	/
Sixty-six	baffle	/	UK-2.5B use	Eight	/
Sixty-seven	Short connection bar	/	/	Two	/
Sixty-eight	Clasp guide rail	/	/	Eight	/
Sixty-nine	wire	/	/	1 batches	/
Seventy	Number tube, ribbon, sticker and other consumables	/	/	1 batches	/
Seventy-one	Oversea ray groove	/	Six thousand and fifty	12 meters	Bottom hole
Seventy-two	Oversea ray groove	/	Three thousand five hundred and twenty-five	6 meters	/
Seventy-three	Cold press terminal, screw, belt, fan	/	/	1 batches	/
Seventy-four	miscellaneous	/	/	One	/
Seventy-five	USB drive	/	/	One	/
Seventy-six	Pressure relay switch	/	/	One	/
Seventy-seven	Sealing element	Some	/	/	Silicone rubber
Seventy-eight	Fast loading clamp	Some			sus304

nmp.dmf類
Equipment parameters

Closed loop high temperature spray dryer	qfn - bl-G1	qfn - bl-G3	qfn - bl-G5
NMP evaporation	0.8Kg/h	3Kg/h	5Kg/h
Minimum feed volume	50ml	80ml	100ml
Atomization structure	Atomization system (QFN-NZY1VER2018-1A)
Electronic control system	Qiao Feng closed cycle atomization system (QFN-BLG-ES-VER2018-1A)
Maximum inlet temperature (centigrade)	Three hundred
The diameter of the drying chamber (mm)	￠300	￠800	￠800
Height of dry tower (mm)	￠600	￠1200	￠1500
Diameter of explosion-proof sheet (mm)	Sixty-five	Sixty-five	One hundred and eight
Heater capacity	4kw	8kw	18kw
Draft fan [power (kw), air volume (m /h)]	[1.5，250]	[2.2，300]	[2.2，300]
Compressor [power (kw), air volume (L /min)]	[0.58，108]	[0.58，108]	[0.58，108]
Water chilling unit	50-60Hz (built-in cryogenic cooling cycle pump)
Standard of main electrical accessories (including PLC, analog module, touch screen) (optional)	Control module (standard), delta control module, SIEMENS control module, Germany. On the other hand
Standard of electrical auxiliary accessories selection (including Contactors) (optional)	CHINT (standard): Deli, Schneider.
Contact with the material (optional)	?sus304 (標準) □sus316 □其他 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Exhaust reutilization, energy saving over 30% (optional)	Assembly (standard) / assembly
Atomizing nozzle (using diamond coating)	(SUS304) (standard) SUS316 (standard) silicon carbide (standard) diamond
Equipment warranty	1 years (standard, above must be charged a certain maintenance cost) for 2 years, 3 years.
Electric power (installed capacity)	10kw	16kw	35kw
Pulse bag filter	Polytetrafluoroethylene film mulching material
Pulse bag filter	2	4	8
Shape size (mm) (L x W x H) Reference resources	1400×1000×1600	1800×1200×1800	2100×1200×1800
Installation weight (Reference)	500 pounds	450kg	1000kg